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1.中安联合煤化有限责任公司,安徽 淮南 232092
2.中石化(上海)石油化工研究院有限公司 绿色化工与工业催化全国重点实验室,上海 201208
贾玉清(1981—),本科,高级工程师,研究方向为甲醇制烯烃工业研究,E-mail: jiayq.zalh@sinopec.com。
申学峰(1989—),博士,副研究员,研究方向为甲醇制烯烃催化剂的开发及应用,E-mail:shenxf.sshy@sinopec.com。
收稿:2025-06-30,
修回:2025-08-07,
网络出版:2026-01-21,
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贾玉清,左磊杰,李永辉等.低有机模板剂用量合成SAPO-34分子筛及其甲醇制烯烃催化性能研究[J].低碳化学与化工,
JIA Yuqing,ZUO Leijie,LI Yonghui,et al.Study on synthesis of SAPO-34 zeolites with low-dosage organic template and their catalytic performances for methanol to olefins[J].Low-Carbon Chemistry and Chemical Engineering,
贾玉清,左磊杰,李永辉等.低有机模板剂用量合成SAPO-34分子筛及其甲醇制烯烃催化性能研究[J].低碳化学与化工, DOI:10.12434/j.issn.2097-2547.20250288.
JIA Yuqing,ZUO Leijie,LI Yonghui,et al.Study on synthesis of SAPO-34 zeolites with low-dosage organic template and their catalytic performances for methanol to olefins[J].Low-Carbon Chemistry and Chemical Engineering, DOI:10.12434/j.issn.2097-2547.20250288.
为了合成纯相的SAPO-34分子筛并使其具有较好的甲醇制烯烃(MTO)催化性能,往往需要添加较多的有机模板剂。然而,较高的有机模板剂用量不仅会提高SAPO-34分子筛的合成成本,而且在后处理的过程中会对环境产生污染。在低有机模板剂添加量下(
n
(三乙胺+四乙基氢氧化铵):
n
(P
2
O
5
) = 1.7:1.0),添加氨水和不添加氨水分别导向合成了SAPO-34分子筛。结果表明,相对于不添加氨水合成的SAPO-34分子筛(C-SAPO-34),添加氨水合成的SAPO-34分子筛(L-SAPO-34)的结晶度升高,晶体骨架中硅含量(质量分数)升高,酸强度升高。L-SAPO-34的晶体骨架中,硅原子以Si(Al)
4
形式存在,较高的硅含量说明存在较多的反应活性位点。反应活性位点增多有利于减小每个活性位点在MTO反应中的甲醇分压,有助于提高双烯(乙烯+丙烯)选择性,同时,也可以降低积炭速率,延长分子筛的使用寿命。
In order to synthesize pure phase SAPO-34 zeolites with good catalytic performances for methanol to o
lefins
it is often necessary to add a large amount of organic template agent. However
a large amount of organic template agent not only increases the synthesis cost of SAPO-34 zeolites
but also pollutes the environment during the post-treatment process. With low-dosage template addition (
n
(triethylamine + tetraethylammonium hydroxide):
n
(P
2
O
5
) = 1.7:1.0)
SAPO-34 zeolites were synthesized with and without ammonia. The results show that compared to SAPO-34 zeolite synthesized without ammonia (C-SAPO-34)
the SAPO-34 zeolite synthesized with ammonia (L-SAPO-34) exhibits higher crystallinity
higher silicon content (mass fraction) in the crystal framework and higher acid strength. In the crystal framework of L-SAPO-34
silicon atoms exist in the form of Si(Al)
4
then a higher content of silicon indicates the presence of more active sites. More active sites can reduce the partial pressure of methanol on reactive sites of each active site in MTO reaction
which is beneficial for improving the selectivity of dienes (ethylene + propylene)
reducing the coking rate and prolonging the service life of zeolites.
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WANG Q H , DAI W J , DAI Y , et al . Design synthesis of low-silica SAPO-34 nanocrystals by constructing isomorphous core-shell structure: An effective catalyst for improving catalytic performances in methanol-to-olefins reaction [J ] . ACS Applied Materials & Interfaces , 2024 , 16 ( 44 ): 14308 - 14320 .
YU W H , WU X W , CHENG B H , et al . Synthesis and applications of SAPO-34 molecular sieves [J ] . Chemistry—A European Journal , 2022 , 28 ( 11 ): e202102787 .
BAKHTIAR S H , ISMAIL A , ALI S , et al . Tuning the acidity of SAPO-34 zeolite through niobium incorporation for enhanced catalytic performance during MTO reaction [J ] . Inorganic Chemistry Communications , 2024 , 159 : 111835 .
刘红星 , 谢在库 , 张成芳 , 等 . 用氟化氢-三乙胺复合模板剂合成SAPO-34分子筛 [J ] . 催化学报 , 2003 , 24 ( 4 ): 279 - 283 .
LIU H X , XIE Z K , ZHANG C F , et al . Synthesis of SAPO-34 molecular sieve using hydrogen fluoride and triethylamine as composite template [J ] . Chinese Journal of Catalysis , 2003 , 24 ( 4 ): 279 - 283 .
LIU G Y , TIAN P , ZHANG Y , et al . Synthesis of SAPO-34 templated by diethylamine: Crystallization process and Si distribution in the crystals [J ] . Microporous and Mesoporous Materials , 2008 , 114 ( 1 ): 416 - 423 .
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VOMSCHEID R , BRIEND M , PELTRE M J , et al . The role of the template in directing the Si distribution in SAPO zeolites [J ] . The Journal of Physical Chemistry , 1994 , 98 ( 38 ): 9614 - 9618 .
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丁佳佳 , 申学峰 , 刘红星 . 失活甲醇制烯烃催化剂用于导向剂法制备SAPO-34分子筛及其应用 [J ] . 低碳化学与化工 , 2024 , 49 ( 8 ): 131 - 137 .
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WU J X , DAI M Z , YANG B M , et al . The effect of hierarchical pore structure SAPO-34 catalyst on the diffusion and reaction behavior in MTO reaction [J ] . Chemical Engineering Journal , 2024 , 482 : 148947 .
BUCHHOLZ A , WANG W , XU M . Sequential steps of ammoniation of the microporous silicoaluminophosphates H-SAPO-34 and H-SAPO-37 investigated by in situ CF MAS NMR spectroscopy [J ] . The Journal of Physical Chemistry B , 2004 , 108 ( 10 ): 3107 - 3113 .
SUN Q M , MA Y H , WANG N , et al . High performance nanosheet-like silicoaluminophosphate molecular sieves: Synthesis, 3D EDT structural analysis and MTO catalytic studies [J ] . Journal of Materials Chemistry A , 2014 , 2 ( 42 ): 17828 - 17839 .
LIU X , REN S , ZENG G F , et al . Coke suppression in MTO over hierarchical SAPO-34 zeolites [J ] . RSC Advances , 2016 , 6 ( 34 ): 28787 - 28791 .
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