Research progress on oxidative cracking catalysts of light alkanes to light olefins

ZHANG Guoxia; HAO Pengbo; JIAO Nianming; WANG Hui

doi:10.12434/j.issn.2097-2547.20240341

您当前的位置：

首页 >

文章列表页 >

Research progress on oxidative cracking catalysts of light alkanes to light olefins

更新时间：2025-06-23

- Research progress on oxidative cracking catalysts of light alkanes to light olefins
- Vol. 50, Issue 6, Pages: 34-42(2025)
- 作者机构：
  
  1.郑州中科新兴产业技术研究院，河南郑州 450003
  2.河南大学，郑州中科新兴产业技术研究院龙子湖新能源实验室，河南郑州 450003
  3.中国科学院过程工程研究所离子液体清洁过程北京市重点实验室，北京 100190
- 作者简介：
- 基金信息：
- DOI：10.12434/j.issn.2097-2547.20240341
  CLC： TQ426;TQ032
- Received：16 August 2024，
  
  Revised：19 September 2024，
  
  Published：25 June 2025
- 稿件说明：
移动端阅览
张国霞,郝鹏波,焦念明等.轻质烷烃氧化裂解制低碳烯烃催化剂研究进展[J].低碳化学与化工,2025,50(06):34-42.

ZHANG Guoxia,HAO Pengbo,JIAO Nianming,et al.Research progress on oxidative cracking catalysts of light alkanes to light olefins[J].Low-Carbon Chemistry and Chemical Engineering,2025,50(06):34-42.
张国霞,郝鹏波,焦念明等.轻质烷烃氧化裂解制低碳烯烃催化剂研究进展[J].低碳化学与化工,2025,50(06):34-42. DOI： 10.12434/j.issn.2097-2547.20240341.

ZHANG Guoxia,HAO Pengbo,JIAO Nianming,et al.Research progress on oxidative cracking catalysts of light alkanes to light olefins[J].Low-Carbon Chemistry and Chemical Engineering,2025,50(06):34-42. DOI： 10.12434/j.issn.2097-2547.20240341.

摘要

轻质烷烃（C

烷烃）氧化裂解工艺是生产低碳烯烃的路线之一，氧化裂解分为催化氧化裂解（COC）和氧化还原氧化裂解

（ROC）两类。COC催化体系因存在氧气，容易引起过度氧化，导致CH

和CO

收率升高、烯烃收率降低；ROC催化体系虽降低了过度氧化问题，但操作温度和工艺复杂性限制了其实际应用。介绍了COC反应机理，并详细总结了应用于该体系的多种催化剂，包括稀土金属、贵金属、碱金属及其他催化剂。同时，介绍了ROC反应机理及用于该体系的钒基、钙钛矿催化剂。基于对现有研究的分析，总结了氧化裂解催化剂面临的挑战，对未来发展方向进行了展望，以期为新型氧化裂解高效催化剂开发提供参考。

Abstract

Oxidative cracking process of light alkanes (C

alkanes) is one of the key pathways for producing light olefins. Oxidative cracking can be divided into two types: Catalytic oxidative cracking (COC) and redox oxidative cracking (ROC). In COC systems

the presence of oxygen often leads to over-oxidation

resulting in higher CH

and CO

yields and lower olefin yields. Although ROC systems decreases the issue of over-oxidation

their high operating temperatures and process complexity limit broader industrial application. The reaction mechanism of COC process was summarized

and catalysts used in this system were summarized

including rare-earth metals

noble metals

alkali metals and other catalysts. Meanwhile

the ROC reaction mechanism was discussed

along with the vanadium-based and perovskite catalysts. Based on analysis of current research

the challenges faced by oxidative cracking catalysts were summarized

and the future development direction was proposed

aiming to provide reference for the development of new and highly efficient oxidative cracking catalysts.

关键词

Keywords

references

XU Y H , ZUO Y F , YANG W J , et al . Targeted catalytic cracking to olefins (TCO): Reaction mechanism, production scheme, and process perspectives [J ] . Engineering , 2023 , 30 : 100 - 109 .

ALMUQATI N S , ALDAWSARI A M , ALHARBI K N , et al . Catalytic production of light olefins: Perspective and prospective [J ] . Fuel , 2024 , 366 : 131270 .

SHA Y C , HAN L , WANG R Y , et al . Tailoring ZSM-5 zeolite through metal incorporation: Toward enhanced light olefins production via catalytic cracking: A minireview [J ] . Industrial and Engineering Chemistry , 2023 , 126 : 36 - 49 .

GHAVIPOUR M , KOPYSCINSKI J . Direct growth of SAPO-34 crystals on γ Al 2 O 3 microspheres: A designated catalyst for fluidized-bed reactors of methanol conversion to light olefins [J ] . Catalysis Today , 2024 , 437 : 114784

SUN M L , ZHAI S X , WENG C C , et al . Pt-based catalysts for direct propane dehydrogenation: Mechanisms revelation, advanced design, and challenges [J ] . Molecular Catalysis , 2024 , 558 : 114029 .

AMUSA H K , ADAMU S , BAKARE I A , et al . High-performance VO x on SrO- γ Al 2 O 3 catalyst for oxidative cracking of n- hexane to light olefins under anaerobic environment [J ] . Journal of Industrial and Engineering Chemistry , 2020 , 89 : 339 - 350 .

BOYADJIAN C , SESHAN K , LEFFERTS L , et al . Production of C 3 /C 4 olefins from n -hexane: Conceptual design of a catalytic oxidative cracking process and comparison to steam cracking [J ] . Industrial & Engineering Chemistry Research , 2011 , 50 ( 1 ): 342 - 351 .

NAKAMURA M , TAKENAKA S , YAMANAKA I , et al . Production of alkenes thr ough oxidative cracking of n -butane over OCM catalysts [J ] . Studies in Surface Science and Catalysis , 2000 , 130 : 1781 - 1786 .

BOYADJIAN C , LEFFERTS L , SESHAN K . Catalytic oxidative cracking of hexane as a route to olefins [J ] . Applied Catalysis A: General , 2010 , 372 ( 2 ): 167 - 174 .

BOYADJIAN C , VEER B V D , BABICH I V , et al . Catalytic oxidative cracking as a route to olefins: Oxidative conversion of hexane over MoO 3 -Li/MgO [J ] . Catalysis Today , 2010 , 157 ( 1 ): 345 - 350 .

NARASIMHARAO K , AL SULTAN F S . Y 2 O 3 modified Au-La 2 O 3 nanorod catalysts for oxidative cracking of n- propane [J ] . Fuel , 2020 , 280 : 118599 .

ELBADAWI A H , KHAN M Y , QUDDUS M R . Kinetics of oxidative cracking of n- hexane to olefins over VO x /Ce-Al 2 O 3 under gas phase oxygen - free environment [J ] . AIChE Journal , 2017 , 63 ( 1 ): 130 - 138 .

DUDEK R B , TIAN X , BLIVIN M , et al . Perovskite oxides for redox oxidative cracking of n -hexane under a cyclic redox scheme [J ] . Applied Catalysis B: Environmental , 2019 , 246 : 30 - 40 .

HAO F , GAO Y F , LIU J C , et al . Zeolite-assisted core-shell redox catalysts for efficient light olefin production via cyclohexane redox oxidative cracking [J ] . Chemical Engineering Journal , 2021 , 409 : 128192 .

BOYADJIAN C , LEFFERTS L . Catalytic oxidative cracking of light alkanes to alkenes [J ] . European Journal of Inorganic Chemistry , 2018 , 2018( 19 ): 1956 - 1968 .

BASAHEL S N , MEDKHALI A H A , MOKHTAR M , et al . Noble metal (Pd, Pt and Rh) incorporated LaFeO 3 perovskite oxides for catalytic oxidative cracking of n- propane [J ] . Catalysis Today , 2022 , 397/ 398 / 399 : 81 - 93 .

LEVELES L , SESHAN K , LERCHER J A , et al . Oxidative conversion of propane over lithium-promoted magnesia catalyst: I. Kinetics and mechanism [J ] . Journal of Catalysis , 2003 , 218 ( 2 ): 296 - 306 .

NARASIMHARAO K , ALI T T . Catalytic oxidative cracking of propane over nanosized gold supported Ce 0.5 Zr 0.5 O 2 catalysts [J ] . Catalysis Letters , 2013 , 143 ( 10 ): 1074 - 1084 .

YOSHIMURA Y , KIJIMA N , HAYAKAWA T , et al . Catalytic cracking of naphtha to light olefins [J ] . Catalysis Surveys from Japan , 2001 , 4 ( 2 ): 157 - 167 .

LEVELES L , FUCHS S , SESHAN K , et al . Oxidative conversion of light alkanes to olefins over alkali promoted oxide catalysts [J ] . Applied Catalysis A: General , 2002 , 227 ( 1 ): 287 - 297 .

AL-SULTAN F S , BASAHEL S N , NARASIMHARAO K . Yttrium oxide supported La 2 O 3 nanomaterials for catalytic oxidative cracking of n- propane to olefins [J ] . Catalysis Letters , 2020 , 150 ( 1 ): 185 - 195 .

NARASIMHARAO K , ALSHEHRI A . Gold supported yttrium oxide nanorods for catalytic oxidative cracking of n- propane to light olefins [J ] . Fuel , 2020 , 278 : 118375 .

SÁ J , MATTHEW A , DELGADO J J , et al . Activation of alkanes by gold-modified lanthanum oxide [J ] . ChemCatChem , 2011 , 3 ( 2 ): 394 - 398 .

AL-SULTAN F S , BASAHEL S N , NARASIMHARAO K . Catalytic oxidative cracking of n- propane over nanosized gold supported La 2 O 3 catalysts [J ] . Fuel , 2018 , 233 : 796 - 804 .

朱海欧 . 重质烃氧化裂解制低碳烯烃和轻质油品的研究 [D ] . 大连 : 大连化学物理研究所 , 2005 .

ZHU H O . Production of lower alkenes and light oil by oxidative cracking of heavy hydrocarbons [D ] . Dalian : Dalian Institute of Chemical Physics , 2005 .

LEVELES L , SESHAN K , LERCHER J A , et al . Oxidative conversion of propane over lithium-promoted magnesia catalyst: II. Active site characterization and hydrocarbon activation [J ] . Journal of Catalysis , 2003 , 218 ( 2 ): 307 - 314 .

TRIONFETTI C , AǦIRAL A , GARDENIERS J G E , et al . Oxidative conversion of propane in a microreactor in the presence of plasma over MgO-based catalysts: An experimental study [J ] . The Journal of Physical Chemistry C , 2008 , 112 ( 11 ): 4267 - 4274 .

LIU X B , LI W Z , ZHU H O , et al . Light alkenes preparation by the gas phase oxidative cracking or catalytic oxidative cracking of high hydrocarbons [J ] . Catalysis Letters , 2004 , 94 ( 1/2 ): 31 - 36 .

BOYADJIAN C , AĞIRAL A , GARDENIERS J G E , et al . Oxidative conversion of hexane to olefins-influence of plasma and catalyst on reaction pathways [J ] . Plasma Chemistry and Plasma Processing , 2011 , 31 ( 2 ): 291 - 306 .

KIJIMA N , MATANO K , SAITO M , et al . Oxidative catalytic cracking of n- butane to lower alkenes over layered BiOCl catalyst [J ] . Applied Catalysis A: General , 2001 , 206 ( 2 ): 237 - 244 .

KALIYA M L , KOGAN S B . Hig hly effective oxidative cracking of n- butane in light olefins on a novel cobalt catalyst [J ] . Catalysis Today , 2005 , 106 ( 1 ): 95 - 98 .

WANG B , WU X D , RAN R , et al . Participation of sulfates in propane oxidation on Pt/SO <math id="M28"><msubsup><mrow/><mrow><mn mathvariant="normal">4</mn></mrow><mrow><mn mathvariant="normal">2</mn><mo>-</mo></mrow></msubsup></math> https://html.publish.founderss.cn/rc-pub/api/common/picture?pictureId=83350467&type= https://html.publish.founderss.cn/rc-pub/api/common/picture?pictureId=83350472&type= 2.37066650 3.64066648 /CeO 2 -ZrO 2 catalyst [J ] . Journal of Molecular Catalysis A: Chemical , 2012 , 361/362 : 98 - 103 .

FUCHS S , LEVELES L , SESHAN K , et al . Oxidative dehydrogenation and cracking of ethane and propane over LiDyMg mixed oxides [J ] . Topics in Catalysis , 2001 , 15 ( 2 ): 169 - 174 .

BOYADJIAN C , LEFFERTS L . Promoting Li/MgO catalyst with molybdenum oxide for oxidative conversion of n- hexane [J ] . Catalysts , 2020 , 10 ( 3 ): 354 .

QIAN S Y , ZHANG P L , XIAO X H , et al . Boosting gas-phase radical reactions for efficient oxidative dehydrogenation of propane over boron-based macropore catalyst [J ] . Chemical Engineering Journal , 2024 , 495 : 153625 .

MCDERMOTT W P , VENEGAS J , HERMANS I . Selective oxidative cracking of n- butane to light olefins over hexagonal boron nitride with limited formation of CO x [J ] . ChemSusChem , 2020 , 13 ( 1 ): 152 - 158 .

AMUSA K H , SAGIR A , ABEER S A , et al . Kinetics of oxidative cracking of n- hexane to light olefins using lattice oxygen of a VO x /SrO- γ Al 2 O 3 catalyst [J ] . Chemistry—An Asian Journal , 2021 , 16 ( 13 ): 1792 - 1806 .

HAO F , GAO Y F , NEAL L , et al . Sodium tungstate-promoted CaMnO 3 as an effective, phase-transition redox catalyst for redox oxidative cracking of cyclohexane [J ] . Journal of Catalysis , 2020 , 385 : 213 - 223 .

CHEN L Y , MAO R . Lattice oxygen behaviors of Mn-based catalytic oxygen carriers and sustainable oxidative coupling of methane in chemical-looping scheme [J ] . Fuel , 2024 , 371 : 131910 .

HARIBAL V P , CHEN Y , NEAL L , et al . Intensification of ethylene production from naphtha via a redox oxy-cracking scheme: Process simulations and analysis [J ] . Engineering , 2018 , 4 ( 5 ): 714 - 721

CHEN L , YAN C , ZHANG F F , et al . Modulated oxygen mobility of perovskite oxides for efficient redox oxidative cracking of cycloalkane to light olefins [J ] . Chemical Engineering Journal , 2023 , 477 : 146894 .

CHEN L , CHI J S , CHEN L , et al . Lattice oxygen modulation for efficient chemical looping redox oxidative cracking of cycloalkane to light olefins: The influence of the active sites configuration [J ] . Journal of Catalysis , 2024 , 439 : 115727 .

Views

下载量

CNKI被引量

Alert me when the article has been cited

提交

Tools

Publicity Resources

Research progress in catalysts for selective oxidation of methane to oxygenated compounds

Research progress on reaction mechanism and catalyst of CO₂ hydrogenation to ethanol

Current status of dry reforming of methane and carbon dioxide technology and research progress of catalysts

Related Author

ZHANG Guoxia

HAO Pengbo

JIAO Nianming

WANG Hui

YU Haijie

LI Xiao

RAN Jiansu

DING Daqian

Related Institution

School of Chemistry and Chemical Engineering, Institute of Advanced Interdisciplinary Studies, State Key Laboratory of Coal Mine Disaster Dynamics and Control, Multi-scale Porous Materials Center, Chongqing University

Chemical Engineering College, Inner Mongolia University of Technology

SINOPEC Dalian Research Institute of Petroleum and Petrochemicals

Institute of Molecular Plus, Tianjin University

School of Environmental Engineering, Henan University of Technology

Postal code：610225
Tel：028-85964717 Email：dthxyhg@swchem.com
Technical support is provided by Beijing Founder electronics co., LTD 蜀ICP备12008600号-10 蜀公网安备51012202001533
It is recommended to read the content of this site in Chrome&IE9+. Please switch to extreme mode in browser 360.
Cookies We use cookies to help provide and enhance our service and tailor content. By continuing, you agree to the use of cookies.
Total Visits：232592 Visits Today：425

⁰